In production, the casting had a scrap rate of around 17. In particular, the simulation of mould filling can provide a better insight to the process, since it is difficult to observe mould filling in a manufacturing operation. MAGMAsoft enables the simulation of casting processes, including mould filling and solidification. In one case, they used simulation to check filling patterns and optimize the gating system of a ductile iron carrier. The pouring temperature is approximately 1380.
Pouring temperature in magmasoft software#
The regions of each position were also studied by microscope. Process simulation of pouring molten metal using Magmasoft software in order to check the possible creation of warm nodes and temperature distribution in the cast. The results show that the probability of. Figure 27 shows the positions on the test piece that were subjected to tensile testing. Once the casting and the mold that surrounds it have been properly arranged in the software, material properties can be assigned to the casting and mold by selecting those materials from a database of commonly used materials. Effects of pouring temperature on defects of 7075 alloy connecting rod parts were simulated by the MAGMAsoft and validated by die casting experiment. Solid fraction (pouring temperature) is variable in rheo-forging. Using casting process simulation, die casters gain a deeper understanding of their processes and can adjust die design, casting parameters and runner design in such ways that castings of optimal quality can be produced in economical and robust manufacturing processes. DANA Spicer has used MAGMASOFT ® to develop unconventional gating systems for ductile iron components for the heavy truck industry. The temperature was controlled for achieving the solid fraction between 30 and 50. Economic production aims at an optimum die temperature control, a long die life, small cycle material amounts and perfectly set machine parameters. Less scrap, reduced rework and fewer customer rejects.ĭesirable die casting processes are characterized by casting conditions that avoid gas inclusions, porosity and cold laps but at the same time provide optimal filling characteristics and short cycle times. Casting and mold geometry with thermocouple locations 1. MAGMASOFT® is capable of autonomously establishing robust process conditions and optimized solutions for the pouring, solidification and heat treatment of all cast iron alloys.Alucast has invested in Magmasoft casting simulation software so that we can stay at the forefront of progressive technology that can be used to realize quality castings at competitive prices thus further gaining additional customer confidence by the systematic reduction and elimination of costly casting trials and tooling modifications prior to production. The simulations require inputs such as the three-dimensional geometry, mold temperature, pour temperature, thermo-physical properties, mechanical properties, mold-metal TC1 TC2 TC3 25 mm 127 mm 228 mm 177 mm Casting Mold 260 mm 20 mm Figure 1. The quality and profitability of iron castings are driven by the metallurgy of the melt, the design of the pattern, the productivity of the process, reproducible manufacturing conditions and the resulting properties of the cast iron material after casting and heat treatment.
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